Changing Oil

Changing the oil on an Impreza has to be one of the easier cars ever to do it on. Get yourself a oil drain pan and catch the oil to be recycled. I take my used oil to the local garage. You can even get one of those catch pans that have a lid and pour spout. You can use it to transport the oil too.

It's not necessary to raise the car but, I usually put mine on some Rino Ramps. It just gives a little more room to move around under there. I always change the filter when I change the oil.

First let the oil warm up so it flows more easily. I remove the filter first and catch the oil in the pan. After it stops dripping I wipe the gasket surface w/ a paper towel. It's good to double check the filter gasket didn't stick there on the motor. If you need a filter wrench to remove the filter then it was on too tight. You should be able to remove it by hand. It should be snug but not that tight. Then I remove the drain plug, it's a 17 mm. Unless you have an OEM performance gauge pack with an oil temp gauge. Then the plug has a wire coming out of it and will call for a 27mm (or 1-1/16") open end to get the plug off.

While it's draining I prepare the oil filter. Put a light coating of clean oil on the gasket, then fill the filter w/ as much oil as you can. It will take a bit to soak in and you can put in more. (If you are changing the oil on an H-6 motor you can't pre-fill the filter because it's sitting sideways.)

After the oil stops draining from the pan, put on the filter by hand only. Once the gasket makes contact only go about a 3/4 turn more. Too tight and you'll squish the gasket and start to hit the metal of the filter. If that happens you can get leaks or worse strip something. Put the drain plug back in. You are suppose to replace the crush washer that's on the plug but I only do that every 5 or so changes. I haven't had any leaks so far. I don't actually torque the bolt in there, I just make it snug. But if you are so inclined torque it to 33 ft/lbs. Fill the rest of your oil down the filler tube, start the car and let the oil light go out.

Shut the car off, start it again and look under there for leaks. That's the way I do it anyway. Oh yea don't forget to record your change in your handy dandy car log book.

Note:

With the WRX the plastic shield is a little in the way of the oil filter. If you don't remove it you may get oil on the plastic when you remove the filter. When I do a WRX I usually remove the shield but if it were my car I'd use a razor knife or something and just cut a small section just below it out to make it quicker and easier. It's kind of a pain to take off that plastic. Next time I do one I'll take pics to show what I mean.

Crush Washer before and after.

A very handy tool that has yet to meet a filter it couldn't remove.
If you are changing the oil for the first time ever on the car. (when I say this I don't mean your first time, I mean the motors) The crush washer appears not to be there but it is. The problem is it's nearly invisible. For some reason they painted the drain plug and crush washer black while it was on the car. This not only makes it hard to see but the washer sticks to the drain plug. Here is a pic of what I mean:
Here it is pried up with a small screw driver
Another shot of the same

If you are changing the oil on an H-6 motor have a look here for some slight changes in the procedure:

http://www.scoobymods.com/forums/showthread.php?s=&threadid=608

Here is a tip I'd like to pass along. When I was a the local AutoZone, I picked up one of these large tin pans. It's super handy for changing the fluids. It keeps any spills contained and off the garage floor. It was under €8 and worth every penny.

I don't have the exact source of this so I can't give proper credit but I think it's worth a read as it has some good info. regarding break in procedures:

 

The first few hundred miles of a new engine's life have a major impact on how strongly that engine will perform, how much oil it will consume and how long it will last. The main purpose of break-in is to seat the compression rings to the cylinder walls. We are talking about the physical mating of the engine's piston rings to it's corresponding cylinder wall. That is, we want to physically wear the new piston rings into the cylinder wall until a compatible seal between the two is achieved.

Proper engine break in will produce an engine that achieves maximum power output with the least amount of oil consumption due to the fact that the piston rings have seated properly to the cylinder wall. When the piston rings are broken in or seated, they do not allow combustion gases to escape the combustion chamber past the piston rings into the crankcase section of the engine. This lack of "blow-by" keeps your engine running cleaner and cooler by preventing hot combustion gases and by-products from entering the crankcase section of the engine.

Excessive "blow-by" will cause the crankcase section of the engine to become pressurized and contaminated with combustion gases, which in turn will force normal oil vapors out of the engine's breather, causing the engine to consume excessive amounts of oil.

In addition to sealing combustion gases in the combustion chamber, piston rings must also manage the amount of oil present on the cylinder walls for lubrication. If the rings do not seat properly, they cannot perform this function and will allow excessive amounts of oil to accumulate on the cylinder wall surfaces. This oil is burned each and every time the cylinder fires. The burning of this oil, coupled with "blow-by" induced engine breathing, are reasons that an engine that hasn't been broken in will consume more than its share of oil.

When a cylinder is new or overhauled the surface of it's walls are honed with abrasive stones to produce a rough surface that will help wear the piston rings in. This roughing up of the surface is known as "cross-hatching". A cylinder wall that has been properly "cross hatched" has a series of minute peaks and valleys cut into its surface. The face or portion of the piston ring that interfaces with the cross hatched cylinder wall is tapered to allow only a small portion of the ring to contact the honed cylinder wall. When the engine is operated, the tapered portion of the face of the piston ring rubs against the coarse surface of the cylinder wall causing wear on both objects.

Each tiny groove acts as the oil reservoir holding oil up to the top level of the groove where it then spreads over the peak surface. The piston ring must travel up and down over this grooved surface, and must "hydroplane" on the oil film retained by the grooves. Otherwise, the ring would make metal-to-metal contact with the cylinder wall and the cylinder would quickly wear out.

However the ring will only ride on this film of oil if there is sufficient surface area to support the ring on the oil. When the cylinders are freshly honed the peaks are sharp with little surface area. Our goal when seating the rings on new steel cylinders is to flatten out these peaks to give more surface area to support the rings, while leaving the bottom of the groove intact to hold enough oil to keep the surface of the cylinder wet with oil. See illustration. At the point where the top of the peaks produced by the honing operation become smooth and the tapered portion of the piston ring wears flat break in has occurred.

When the engine is operating, a force known as Break Mean Effective Pressure or B.M.E.P is generated within the combustion chamber. B.M.E.P. is the resultant force produced from the controlled burning of the fuel air mixture that the engine runs on. The higher the power setting the engine is running at, the higher the B.M.E.P. is and conversely as the power setting is lowered the B.M.E.P. becomes less.

B.M.E.P is an important part of the break in process. When the engine is running, B.M.E.P. is present in the cylinder behind the piston rings and it's force pushes the piston ring outward against the coarse honed cylinder wall. Piston rings are designed to take advantage of the pressure and us it to push the rings out against the cylinder wall. Therefore, as pressure builds during the compression stroke, the rings are pushed harder against the cylinder wall which aids in seating the rings.

The higher the B.M.E.P, the harder the piston ring is pushed against the wall. The surface temperature at the piston ring face and cylinder wall interface will be greater with high B.M.E.P. than with low B.M.E.P. This is because we are pushing the ring harder against the rough cylinder wall surface causing high amounts of friction and thus heat. The primary deterrent of break in is this heat. Allowing to much heat to build up at the ring to cylinder wall interface will cause the lubricating oil that is present to break down and glaze the cylinder wall surface. This glaze will prevent any further seating of the piston rings. If glazing is allowed to happen break in will never occur. Also, if too little pressure (throttle) is used during the break-in period glazing will also occur.

Most people seem to operate on the philosophy that they can best get their money's worth from any mechanical device by treating it with great care. This is probably true, but in many cases it is necessary to interpret what great care really means. This is particularly applicable when considering the break-in of a modern, reciprocating engine.

For those who still think that running the engine hard during break-in falls into the category of cruel and unusual punishment, there is one more argument for using high power loading for short periods (to avoid excessive heat) during the break-in. The use of low power settings does not expand the piston rings enough, and a film of oil is left on the cylinder walls. The high temperatures in the combustion chamber will oxidize this oil film so that it creates glazing of the cylinder walls. When this happens, the ring break-in process stops, and excessive oil consumption frequently occurs. The bad news is that extensive glazing can only be corrected by removing the cylinders and rehoning the walls. This is expensive, and it is an expense that can be avoided by proper break in procedures.

We must achieve a happy medium where we are pushing on the ring hard enough to wear it in but not hard enough to generate enough heat to cause glazing. Once again, if glazing should occur, the only remedy is to remove the effected cylinder, re-hone it and replace the piston rings and start the whole process over again.

We asked four top motorcycle engine builders what they do to ensure peak power output and optimum engine life. Here is a capsulation of their responses.

"If the wrong type of oil is used initially, or the break-in is too easy, rings and cylinders could (read will) glaze and never seal properly. A fresh cylinder wall needs some medium to high engine loading to get the piston rings to seat properly for good compression but make sure you don't lug or overheat the engine. Use high quality, low viscosity oil (Valvoline 30 weight), no synthetics, too slippery. If synthetics are used during initial break in the rings are sure to glaze over.

An engine's initial run should be used to bring oil and coolant (air, oil, and/or water) up to operating temperature only, with little or no load, then shut down and allowed to cool to ambient temperature. This is important. After each run the engine needs to completely cool down to ambient temperature. In Texas, especially in the summer, that's still pretty hot. After a cool down period, start it up again and take the motorcycle for it's fist ride (you hope).

This time give the engine light loads at relatively low rpm and stay out of top gear. Lugging the engine, i.e., low RPM with a lot of throttle (manifold pressure), is more detrimental than high rpm. Another key is too constantly vary engine load during the entire break-in period. A constant load is not ideal for breaking in bearing tolerances. This second run should last only 10-15 minutes before another complete cool down.

The third run should see slightly higher rpm with light to medium power loading using short bursts of acceleration to help seat the rings. Again 10-15 minutes of running should do it and again avoid top gear. A forth run should consist of light to medium engine loads with a few more bursts of medium-high rpm, and lasting just 10-15 minutes varying the engine load and again avoiding top gear. Next while the engine is still warm drain the oil and change the filter. This gets out the new metal particles that are being worn away. Most of the metal particles will break away within the first 50 -75 miles. To ensure the rings seat well, use the same high quality oil and don't be shy about short duration high rpm blasts through the lower gears after the oil has been changed.

A few more 15-20 minute sessions should be used to work up to the engine's redline gradually increasing the engine loads. After some definite hard running and 250-500 miles it's a good idea to check the valves. After 500 miles re-torqueing the head is suggested. Switch to synthetic oil but not before 500-1500 miles. Most of the engine experts warned of the danger of breaking in the engine too easily and ending up with an engine that will always run slow whether it is from tight tolerances, inadequate ring seal or carbon buildup. Engine load is more detrimental than rpm because of the head created internally, so avoid lugging the engine but rev it freely especially in the lower gears. Basically, be sure not to get it too hot but be sure to seat the rings properly.

So that's it, sure a lot different than keeping under 4000 rpm for 500 miles then under 5000 rpm for 1000 miles. Maybe bike manufacturers are being super cautious at the expense of your motor's performance? I think that they take the cautious route that works over time (1000 miles, or about 20 hours of break in) versus a faster route that can be more easily screwed up."

Just a little info on the OEM filters:

For H-6 motor they have an oil filter PN different than the H-4's. Everything about the filter is the same size wise, the bypass still opens up at 23 psi, but the filter material surface area for the H-6 is 201 sq/in VS 141 sq/in. for the H-4 filter.

PN for the H-4 = 15208AA060

PN for the H-6 = SOA5165109

I don't know if there is a price difference but it would seem that the H-6 filter might be a good to use on the H-4 too.

Thanks to peaty at Scoobymods for this article www.scoobymods.com/forums/showthread.php?t=3014

 

(The ISDC cannot be held responsible for any modifications that adversely effect the warranty of your car.)